MANUFACTURING
The Asymmetric's cup shape complexity requires these mouthpieces
to be manufactured using ultra-high-speed,
state of the art, CNC multi-axis equipment.
This necessitates the use of three- dimensional
surface-generating and tool path technology
with typically over 3000 program steps to
cut each Asymmetric cup. And during the design phase, in some
cases, reverse engineering from epoxy/brass
prototypes was used which involved coordinate
mapping of cup and backbore inside surfaces
with point clouds averaging typically 1000
points for a single cup surface.
Assistance with this work was provided by Small Business Initiative
programs at, SANDIA
National Laboratories (Albuquerque, NM), and by
the, ROBERT
C. BYRD Institute for Advanced Flexible Manufacturing (Huntington,
WV), to whom Asymmetric will be forever indebted
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